Guides

Diagnosing Differential & Driveline Noises

Posted: January 22, 2016

A howling differential is one of the worst sounds any car guy (or girl) can hear. And once you’ve heard a clunk, howl, whine, or vibration, you’ll want to diagnose it.

It’s possible that the sounds you’re hearing are not differential-related. They could be caused by other driveline or axle components.

This quick guide will help you match those alarming sounds to the vehicle component that’s making them.


Typical Symptoms & Possible Causes

Noises, vibrations and other irregular driving characteristics are often caused by a problem with your differential or driveline.

Symptom Howling when decelerating (gears were previously quiet)
Cause Loose pinion bearing preload
Symptom Howling with whirring or a rumble when accelerating (gears previously quiet)
Cause Worn out rear pinion bearing or worn out gear set
Symptom Howling when accelerating over a shorter speed range (gears previously quiet)
Cause Worn gear set caused by bad lubrication or overloading
Symptom Howling after installing a gear set
Cause Faulty installation or faulty gears
Symptom Low rumble at any speed over 30 km/h
Cause Worn carrier bearings
Symptom Whirring sounds when accelerating or decelerating at around 15 km/h
Cause Worn pinion bearings
Symptom Hard banging or clunking sounds when turning, backing up, or rapidly decelerating, with the sounds getting worse in warmer weather
Cause Positraction chatter caused by improper lubrication, worn clutches, worn spider gears, or improper assembly
Symptom Hard banging, crunching, or popping sounds when turning
Cause Very worn or even broken spider gears
Symptom Banging or clicking every couple of feet when accelerating or decelerating
Cause Broken pinion gear teeth
Symptom Banging or clicking every couple of feet when accelerating or decelerating, but never both
Cause Heavy chip on pinion gear tooth
Symptom Banging or clicking every eight to ten feet when accelerating or decelerating
Cause Broken ring gear teeth
Symptom Banging or clicking every eight to ten feet when accelerating or decelerating, but never both
Cause Heavy chip on ring gear tooth
Symptom Clicking sounds when decelerating from 30 km/h to a complete stop
Cause Worn carrier case-side gear bores
Symptom Rumbling or clicks that sound worse when making a hard turn
Cause Bad wheel bearings
Symptom Squeaking or grinding driveline
Cause Worn or damaged U-joints
Symptom Clunks when pressing down on the throttle pedal during takeoff
Cause Worn U-joints, spider gears, axle splines, excessive gear backlash, or loose or worn yoke splines
Symptom Clunking noises heard upon takeoff from a complete stop
Cause Worn slip yoke splines
Symptom Steady vibration which increases as you gain more speed
Cause Worn U-joint or misbalanced driveshaft
Symptom Cyclic vibrations with high intensity at a specific speed range, and during deceleration
Cause Lower-than-needed pinion angle (not parallel with front yoke on driveshaft)

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